Dr. J. Manoj Prabhakar
Dr. J. Manoj Prabhakar
IIT Madras
Dr. J. Manoj Prabhakar

Dr. J. Manoj Prabhakar

Assistant Professor

Department of Metallurgical and Materials Engineering
Indian Institute of Technology Madras

manoj@iitm.ac.in +91 44 2257 4788 New Academic Complex 1 (NAC1) - Room 245

Welcome

Located at the Indian Institute of Technology Madras (IITM), my laboratory will broadly focus on understanding the fundamental aspects of the corrosion processes and developing laboratory-scale techniques relevant to the industry.

The research style will emphasise experimental aspects of corrosion and its mechanism at the microscopic and macroscopic levels by combining conventional and unconventional methods for the investigation. The research will bridge the gap between fundamental surface chemistry and applied materials engineering. The broad areas of research in the laboratory will be:

  1. Corrosion studies and prevention: Using electrochemical techniques and non-contact Kelvin probe techniques.
  2. Hydrogen interaction with materials: Studying hydrogen permeation and trapping in different materials using the traditional Devanathan-Stachurski technique, the Kelvin probe-based detection technique, and thermal desorption spectroscopy.
  3. Advanced surface characterization: Utilizing high-resolution techniques such as X-ray photoelectron spectroscopy, Auger electron spectroscopy, and scanning Kelvin probe force microscopy to characterize surfaces.
  4. Corrosion-resistant coatings: Developing and characterizing novel metallic and polymer coatings to improve corrosion resistance.

Before starting my career at IIT Madras, I spent about eight years as a doctoral and post-doctoral researcher at the Max Planck Institute for Sustainable Materials (formerly MPI for Iron Research) in Germany, working on tackling corrosion issues in different areas including aerospace, fuel cell and electrolyser, and food packaging industries.

I am actively recruiting!

As I set up my new lab, I am actively seeking highly motivated students and researchers who are passionate about energy materials, corrosion studies and protection, and advanced surface characterization.

Contact for more details

Publications

(* indicates equal contributions)

  • Eric V. Woods, X. Chen, S. Wei, Y. Zhang, A. Kwiatkowski da Silva, Ayman A. El-Zoka, J. Manoj Prabhakar, Tim M. Schwarz, Y. Kang, Leonardo S. Aota, Mahander P. Singh, K. Angenendt, Ö. Özgun, M. Jovičević-Klug, P. Jovičević-Klug, C. Broß, J. Liu, R. de Kloe, G. Dehm, S. Zaefferer, Y. Joshi, B. Gault – Vacuum dealloyed brass as Li-metal battery current collector: Effect of zinc and porosityActa Materialia, 308 (2026) 122055.
  • A. Ravikumar*, J. Manoj Prabhakar*, A. Ganapathi, C. Feiler, A. Salicio-Paz, M. Lekka, G. Artola, E. Mardaras, M. Rohwerde, M. Zheludkevich, D. Höche – Hydrogen trapping and desorption spectra analysis in 300M ultra high strength martensitic steel - an experimental and modeling studyInternational Journal of Hydrogen Energy, 197 (2026) 152618.
  • D. Venkatachalam. Y. Govindaraj, J.Manoj Prabhakar, A. Ganapathi, M. Sakairi, M. Rohwerder, L.Neelakantan – pH-responsive self-healing zinc composite coatings for long-term corrosion protection of steelsElectrochimica Acta, 548 (2026) 147983
  • B. Ramesh, J. Chavhan, Manoj Prabhakar, A. Ganapathi, M. Rohwerder, L. Neelakantan – A study on the structural, compositional and electrochemical behaviour of plasma electrolytic nitrided titanium in an aggressive PEMFC environmentMaterials Letters, 406 (2026) 139853.
  • D.P. Palika., J. Manoj Prabhakar, A. Ganapathi, M. Rohwerder, L. Neelakantan – Electrochemical performance of plasma electrolytically nitrided 316L stainless steel for bipolar plate applications in proton exchange membrane fuel cellsJ Solid State Electrochem, 29 (2025) 5203–5215.
  • J. Chavhan, J. Manoj Prabhakar, A. Ganapathi, M. Rohwerder, L. Neelakantan – Multifunctional Epoxy/PVDF smart coatings using ZIF-8 nanosensor for corrosion protection of mild steel: A study on synthesis and performanceProgress in Organic Coatings, 203 (2025) 109198.
  • P. Jovičević-Klug*, C. Kasdorf Giesbrecht*, J. Manoj Prabhakar*, Tim M. Schwarz, C. Bonnekoh, M. Rieth, M. Rohwerder – Understanding Nanoscale Oxide Build Up on EUROFER97Corrosion Science, 245 (2025) 112691.
  • G. Hachet, A. Tehranchi, H. Shi, Manoj Prabhakar, S. Wei, K. Angenendt, S. Zaefferer, B. Gault, B. Sun, D. Ponge, D. Raabe – Segregation at prior austenite grain boundaries: The competition between boron and hydrogenInternational Journal of Hydrogen Energy – 95 (2024) 734-746
  • Y. Fu, H. Luo, X. Chen, J. Manoj Prabhakar, X. Wang, H. Cheng, C. Du, S. Hu, X. Li – The corrosion behavior and passive film properties of the cast and annealed AlCoCrFeNi2.1 eutectic high-entropy alloy in sulfuric acid solutionCorrosion Science – 240 (2024) 112456
  • P. Jovičević-Klug*, J. Manoj Prabhakar*, C. Kasdorf Giesbrecht, Tim M Schwarz, C. Bonnekoh, M. Rieth, M. Rohwerder – Hydrogen diffusion and trapping in a cryogenic processed high-Cr ferrous alloynpj Materials Degradation – 8 (2024) 104
  • N. Khayatan, J. Manoj Prabhakar, E. Jalilian, N. Madelat, H. Terryn, M. Rohwerder – On the rate determining step of cathodic delamination of delamination-resistant organic coatingsCorrosion Science – 239 (2024) 112396
  • M. Jovičević-Klug, Y. Ma, P. Jovičević-Klug, J. Manoj Prabhakar, M. Rohwerder, D. Raabe – Thermal Kinetics and Nitriding Effect of Ammonia-Based Direct Reduction of Iron OxidesACS Sustainable Chemistry & Engineering – 12 (2024) 9882-9896
  • D. Venkatachalam, Y. Govindaraj, Manoj Prabhakar, A. Ganapathi, M. Sakairi, M. Rohwerder, L. Neelakantan – Smart release of turmeric as a potential corrosion inhibitor from a pH-responsive polymer encapsulated highly ordered mesoporous silica containersSurfaces and Interfaces – 45 (2024) 103883
  • A. Ravikumar, D. Höche, C. Feiler, M. Lekka, A. Salicio-Paz, M. Rohwerder, J. Manoj Prabhakar, M. Zheludkevich – Exploring the Effect of Microstructure and Surface Recombination on Hydrogen Effusion in Zn–Ni-Coated Martensitic Steels by Advanced Computational Modelingsteel research international – 95 (2024) 2300353
  • H. Tsybenko, J. Manoj Prabhakar, M. Rohwerder, G. Dehm, S. Brinckmann – Chemical evolution of polycrystalline cementite (Fe3C) during single-pass sliding wear: an investigation by surface spectroscopyActa Materialia – 245 (2023) 118614
  • J. Manoj Prabhakar, A. de Vooys, M. Rohwerder – In situ microscopic investigation of ion migration on the surface of chromium coated steelsnpj Materials Degradation – 6 (2022) 76
  • Y. Govindaraj, D. Venkatachalam, Manoj Prabhakar, N T Manikandanath, J N Balaraju, M. Rohwerder, L. Neelakantan – Nano-sized cerium vanadium oxide as corrosion inhibitor: A microstructural and release studyElectrochimica Acta – 425 (2022) 140696
  • Y. Yin, H. Zhao, Manoj Prabhakar, M. Rohwerder – Organic composite coatings containing mesoporous silica particles: Degradation of the SiO2 leading to self-healing of the delaminated interfaceCorrosion Science – 200 (2022) 110252
  • Y. Yin, Manoj Prabhakar, P. Ebbinghaus, C. Corrêa da Silva, M. Rohwerder – Neutral inhibitor molecules entrapped into polypyrrole network for corrosion protectionChemical Engineering Journal – 440 (2022) 135739
  • J. Manoj Prabhakar, P. Kerger, A. de Vooys, M. Rohwerder – Migration of ions on oxygen-deficient chromium oxide electrodeposited from trivalent chromium electrolyteCorrosion Science – 199 (2022) 110185
  • J. Manoj Prabhakar, R. Srinivas Varanasi, C. Corrêa da Silva, A. Saba, A. de Vooys, A. Erbe, M. Rohwerder – Chromium coatings from trivalent chromium plating baths: Characterization and cathodic delamination behaviourCorrosion Science – 187 (2021) 109525
  • X. Zhang, C. Corrêa da Silva, S. Zhang, Manoj Prabhakar, W. Lu, A. Vogel, M. Rohwerder – Investigation of selective oxidation during cooling of hot-rolled iron-manganese-silicon alloysCorrosion Science – 186 (2021) 109466
  • I. Moravcik, N S Peighambardoust, A. Motallebzadeh, L. Moravcikova-Gouvea, C. Liu, J. Manoj Prabhakar, I. Dlouhy, Z. Li – Interstitial nitrogen enhances corrosion resistance of an equiatomic CoCrNi medium-entropy alloy in sulfuric acid solutionMaterials Characterization – 172 (2021) 110869
  • X. Zhang, C. Corrêa da Silva, C. Liu, Manoj Prabhakar, M. Rohwerder – Selective oxidation of ternary Fe-Mn-Si alloys during annealing processCorrosion Science – 174 (2020) 108859
  • A.F. Jaramillo, L.F. Montoya, J. Manoj Prabhakar, J.P. Sanhueza, K. Fernández, M. Rohwerder, D. Rojas, C. Montalba, M.F. Melendrez – Formulation of a multifunctional coating based on polyphenols extracted from the Pine radiata bark and functionalized zinc oxide nanoparticles: Evaluation of hydrophobic and anticorrosive propertiesProgress in Organic Coatings – 135 (2019) 191–204

Education & Professional Experience

Assistant Professor

03/2026 – Present

Indian Institute of Technology Madras (IITM), India

Department of Metallurgical and Materials Engineering

Corrosion and surface analysis.

Post-doctoral Researcher

08/2022 – 01/2026

Max Planck Institute for Sustainable Materials, Germany

Corrosion group, Interface chemistry and surface engineering department

  • Investigated oxide characteristics of complex concentrated alloys for application in electrolysers.
  • Conducted hydrogen permeation studies using Kelvin probe-based detection technique.
  • Developed and evaluated corrosion-resistant coatings for ferritic bipolar plates.

Researcher

02/2018 – 07/2022

Max Planck Institute for Sustainable Materials, Germany

Doctor of Engineering (Dr.-Ing.), summa cum laude

03/2018 – 07/2022

Ruhr-Universität Bochum (RUB), Germany

Faculty of Mechanical Engineering | Supervisor: PD. Dr. Michael Rohwerder

  • Studied cathodic delamination of polymer coatings on metallic substrates using scanning Kelvin probe technique.
  • Performed extensive surface characterization using XPS, Auger, Raman, and AFM-based techniques.

Operations and Maintenance Engineer

08/2014 – 09/2017

Indian Oil Corporation Limited, India

Pipelines Division

  • Managed operation and maintenance of multi-product cross-country pipelines.
  • Responsible for the inspection and maintenance of protective coatings and cathodic protection system of pipelines.

Dual Degree (B. Tech & M. Tech)

08/2009 – 05/2014

Indian Institute of Technology Madras (IITM), India

Department of Metallurgical and Materials Engineering

Supervisors: Prof. Lakshman Neelakantan and Prof. S. K. Seshadri

Academic Achievements

  • Otto Hahn Medal Nominee (2023) Awarded to young researchers for outstanding scientific achievements. One of two nominees from the Max-Planck Institute for Iron Research.
  • Summa Cum Laude (Doctorate) Graduated with distinction. Achieved top ranking in 3 out of 4 courses at the IMPRS SurMat. Awarded the IMPRS-SurMat fellowship (2018–2021).
  • Institute Merit Prizes (IIT Madras) Received for best academic performance (overall) in 2014, and best academic performance (in 4th year) in 2013.

Professional Service

Editorial & Reviewing

  • Guest Editor: Special issue "Microstructure and Corrosion Properties of Materials" in MDPI Crystals.
  • Guest Editor: Special issue "Effects of Cryogenic Treatment on the Corrosion and Materials Degradation" in MDPI Corrosion and Materials Degradation.
  • Active Peer Reviewer: Int. Journal of Adhesion and Adhesives, Journal of Alloys and Compounds, Materials and Corrosion, npj Materials Degradation, Journal of Physical Chemistry.

Volunteered Activities

  • Member of Young EFC (European Federation of Corrosion) since April 2023.
  • Organized activities in the corrosion group of MPI-SusMat for Corrosion Awareness day 2023 and 2024.

Talks and Presentations

2025

Development of novel coatings to enhance corrosion resistance of metallic bipolar plates

76th Annual ISE Meeting | Mainz, Germany

2024

Novel advanced coating for corrosion protection of electrolyser and fuel cell bipolar plates

Electrochemistry 2024 | Braunschweig, Germany

2024

Development of novel coating concepts to enhance corrosion resistance of metallic bipolar plates (Poster)

Gordon Research Conference | New Hampshire, USA

2023

Advanced Coating As Corrosion Protection for Ferritic Bipolar Plates

244th ECS meeting | Gothenburg, Sweden

2023

Hydrogen Permeation Study on Zinc-Nickel Coated Ultra-High Strength Steels

244th ECS meeting | Gothenburg, Sweden

2022

Cathodic delamination behaviour of polymer topcoat on chromium coatings electrodeposited from trivalent chromium electrolyte

EUROCORR 2022 | Berlin, Germany

2021

In Situ Investigation of Migration of Cations during Electrolyte Spreading on Chromium Coated Steels...

240th ECS meeting & EUROCORR 2021 | Virtual

2020

Chromium coatings electrodeposited from trivalent chromium electrolyte: Characterization...

GfKORR-Jahrestagung & EUROCORR 2020 | Virtual