MultiScale Mechanics LabIIT Madras

Research

We use computational and experimental tools across length scales to examine complex phenomena such as plasticity and hydrogen embrittlement, with data-driven methods to keep the calculations affordable.

MultiScale MechanicsLinking the scales, so a simulation of a part carries the physics of the levels beneath it.
Hydrogen EmbrittlementPredicting when and where hydrogen makes steels fail at loads they were built to carry.
Data-Driven MechanicsModels trained on physics we already trust, returning the same answers far more cheaply.
CorrosionHow an alloy corrodes: predicting it from the phases the alloy contains, and changing it by treating the surface or by the load the component carries.
Integrated research vision: five panels left to right across the length scales - density functional theory on a crystal unit cell, atomistic simulation of a dislocation, a transmission electron micrograph and an EBSD grain map grouped under characterisation by DIC, SEM, EBSD and TEM, and finite element crystal plasticity and phase-field modelling of an aircraft component

Why rhenium softens tungsten

MultiScale MechanicsOngoing

Rhenium alloying improves the plasticity of tungsten, yet the dislocation-scale mechanisms responsible for Re-induced softening remain unclear. To address this, dislocation-based plasticity in W–Re alloys is examined using a multiscale computational framework.

Three panels: atomistic simulation of a dislocation moving through tungsten containing rhenium atoms; the atomic-scale mechanisms it reveals, namely modified dislocation energy barriers, solute-dislocation interactions and altered local bonding; and the macroscopic effect, yield strength falling as rhenium content rises

Who worked on this

  • Sri Sadgun Reddy Pulgam
    Postdoctoral researcher

Hydrogen and the plasticity of metals

MultiScale MechanicsHydrogen Embrittlement

Hydrogen absorbed from the environment changes how dislocations move, and that is why a ductile steel stops being ductile. This work tracks the effect from first principles up to a crystal plasticity model, to say what a given hydrogen concentration does to plasticity in polycrystalline α-Fe.

Fitting and validation of the Fe-H interatomic potential against first-principles and experimental data

Who worked on this

  • Pranav Kumar (PhD 2018–2023)
    now at Universität Stuttgart

Interatomic potentials for hydrogen in metals

MultiScale MechanicsHydrogen EmbrittlementOngoing

An atomistic simulation is only as good as its interatomic potential: the function that says what each atom feels from the atoms around it. Get it wrong and every prediction built on it is wrong too. Potentials are fitted here for W–H and Fe–C–H, the systems behind plasma-facing tungsten and ferrous structural materials.

Three panels: body-centred cubic reference structures with their energy wells, computed from first principles; the embedded-atom energy expression fitted on a rugged parameter landscape with many competing minima and one deep global basin; and the resulting prediction of dislocation behaviour, showing a kink pair on a dislocation line and the drop in kink-pair enthalpy when a solute is present

Who worked on this

  • Sri Sadgun Reddy Pulgam
    Postdoctoral researcher
  • Rajasimman M
    now at TCS R&D

Hydrogen permeation in dual-phase steel

MultiScale MechanicsHydrogen EmbrittlementOngoing

Hydrogen has to move through a steel before it can embrittle it, and how fast it moves depends on the phases it meets, the stress in them and the shape of the microstructure: contributions an experiment cannot separate. This work leverages a microstructurally informed, coupled diffusion–mechanics finite element model to separate them.

Three panels: hydrogen atoms threading a path through the ferrite and martensite of a dual-phase steel, with one path blocked; a coupled diffusion-mechanics finite element model of the same microstructure, showing the hydrogen concentration field and the stress field side by side; and the microstructural effects resolved, namely a more tortuous path lowering apparent diffusivity and stress redistributing hydrogen ahead of a notch

Who worked on this

  • Muhaiyuddin
    PhD scholar

Hydrogen at grain boundaries

MultiScale MechanicsHydrogen Embrittlement

Hydrogen collects at the boundaries between grains, and that is where cracks start. Not every boundary is equally vulnerable. A large set of boundaries in α-Fe was screened to find the ones hydrogen stays away from, and simulation used to measure how much harder a boundary holding hydrogen is for a dislocation to cross.

Hydrogen segregation along a grain boundary, dislocation pile-up against it, and the resulting intergranular crack initiation

Reduced-order prediction of local strain fields

Data-Driven Mechanics

Two samples of the same alloy do not deform identically: the microstructure varies, and so does the local strain it produces. Quantifying that variability properly takes a dataset far larger than anyone can afford to compute, so a low-rank approximation is fitted to a small one and used to predict the full local strain field.

Local strain fields in a two-phase composite predicted by rank-one approximation, compared against the full-field solution

Who worked on this

  • Prabhat Karmakar (PhD 2019–2026)
    now at Università degli Studi di Ferrara
  • K. Vineet Kumar Reddy
    now at GKN Aerospace

Engineered surfaces as barriers

Hydrogen EmbrittlementCorrosion

Corrosion, hydrogen and wear all reach a component through the same place, its surface. Modifying that surface is the common idea here, carried across alloy systems: cathodic plasma electrolytic nitriding (c-PEN) of a low-alloy ferritic steel, and a cerium conversion coating on a magnesium alloy.

Surface morphology, phase composition, polarisation and wear results for the c-PEN treated ferritic steel

Who worked on this

  • C. Ramachandran (PhD 2018–2024)
  • Geetisubhra Jena (Postdoc 2021–2024)

Electrochemistry of alloys from first principles

MultiScale MechanicsCorrosion

If the electrochemical response of an alloy can be predicted from first principles, corrosion becomes something to design against rather than something to measure afterwards. The approach is applied here to second phases in magnesium alloys, which form micro-galvanic cells with the matrix, and to alloying additions in ferrous alloys in acidic media.

First-principles electrochemical polarisation and mechanical property screening across Mg based intermetallic phases

Who worked on this

  • Pragyandipta Mishra (PhD)
    now at La Rochelle Université

Corrosion under mechanical load

MultiScale MechanicsCorrosion

A component in service carries load and corrodes at the same time, and neither process leaves the other alone: stress alters the electrochemistry of the surface, and metal lost to corrosion alters the stress. The two are solved together in a single framework, across a wide range of mechanical and electrochemical conditions.

Modelling framework coupling mechanical deformation to galvanic corrosion, showing pit depth increasing with plastic strain

Dislocation–precipitate interactions in Al–Cu

MultiScale Mechanics

An alloy is strengthened by the precipitates a dislocation has to get past, and there are two ways past: cutting through, or bowing around and leaving a loop behind. Atomistic simulation of Al–Cu resolves which happens for both Al2Cu phases, and finds that for θ′ it is the character of the dislocation, edge or screw, that decides.

Three panels: the two Al2Cu precipitate phases, tetragonal coherent theta-prime and orthorhombic semi-coherent theta, with a dislocation line meeting a precipitate in an aluminium lattice; the interaction pathways, showing an edge dislocation shearing each precipitate and a screw dislocation looping around it; and the consequence, shearing cutting the precipitate against Orowan looping bypassing it, with critical resolved shear stress rising with precipitate size and running higher for theta than for theta-prime

Earlier work

All publications

Facilities

In the lab

Computing

  • Titan HPC cluster
  • Cloud computing

Software

  • Abaqus
  • COMSOL
  • VASP

Mechanical testing

  • 20 kN uniaxial tensile machine
  • In-situ hydrogen charging

Electrochemistry

  • Electrochemical workstation
  • High-voltage DC power supply

Shared and institute facilities

Openings in the group

We are looking for enthusiastic MS, PhD and postdoctoral candidates.

A grounding in solid mechanics and a willingness to learn are the prerequisites.